Sulzer Business Model Canvas
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Explore Sulzer's business model through a focused Business Model Canvas that maps how the company serves industrial customers with fluid engineering solutions, service capabilities, and specialized technologies; ideal for analysts, investors, and operators looking for a clear view of value creation, market reach, and revenue logic. Download the full Word/Excel canvas for a section-by-section breakdown, commercial implications, and ready-to-use templates to compare strategy and inform better decisions.
Partnerships
Sulzer relies on a vetted network of specialized-alloy and composite suppliers to secure materials for extreme industrial conditions, supporting >99% on-time delivery and supplier quality levels that cut warranty costs 18% vs 2019.
By 2025 these partnerships added sustainable and recycled material lines, with 27% of procured tonnage certified low-carbon, aiding Sulzer's target to reduce Scope 3 material emissions by 30% vs 2020.
Sulzer partners with top technical universities and research centers, yielding 28 joint projects since 2020 in fluid dynamics and materials; collaborations accelerated carbon capture and hydrogen tech, contributing to €12m in co-funded R&D in 2024 and three patent families filed in 2023-25 that strengthen Sulzer's global market position.
Strategic joint ventures in emerging markets help Sulzer navigate local regs and culture; partnerships cut regulatory delays by ~20% on average and speed market entry, crucial for regions like Southeast Asia where Sulzer grew service revenue ~12% YoY in 2024.
These ventures typically share manufacturing or assembly lines, trimming lead times and logistics costs-Sulzer reports up to 15% lower transport expenses and 10-18% faster delivery in JV countries, preserving presence in high-growth African and SE Asian markets.
Authorized Service Providers
Sulzer partners with certified third-party Authorized Service Providers to deliver routine maintenance and repairs worldwide; as of 2025 the network covers 72 countries and supports roughly 40% of after-sales revenues, reducing the need for capital-heavy regional service centers.
Providers complete Sulzer's rigorous training and audits to meet brand standards, cutting service delivery lead times by about 25% and maintaining warranty compliance above 98%.
- 72 countries covered
- ~40% of after-sales revenue via partners
- 25% faster lead times
- 98%+ warranty compliance
Environmental and Regulatory Bodies
Engaging international regulators and environmental NGOs lets Sulzer align its product roadmap with upcoming IMO and EU emissions rules, reducing retrofit costs by an estimated 12% and speeding compliance by ~9 months.
These partnerships deliver early policy signals that drive proactive engineering changes; by late 2025 they underpin Sulzer's circular-economy push, targeting a 25% rise in recycled-content components and €30M in annualized savings.
- 12% estimated retrofit cost reduction
- ~9 months faster compliance
- 25% target increase in recycled components by 2025
- €30M projected annual savings
Sulzer's vetted suppliers and JVs enable >99% on-time delivery, 18% lower warranty costs vs 2019, 27% low-carbon materials by 2025, and ~40% after-sales revenue via 72-country service partners; R&D partnerships yielded €12m co-funding (2024) and three patent families (2023-25), cutting regulatory delays ~20% and saving €30m/year via circular initiatives.
| Metric | Value |
|---|---|
| On-time delivery | >99% |
| Warranty cost change | -18% vs 2019 |
| Low-carbon tonnage | 27% (2025) |
| Service coverage | 72 countries |
| After-sales via partners | ~40% |
| R&D co-funding (2024) | €12m |
| Patents (2023-25) | 3 families |
| Annual savings (circular) | €30m |
What is included in the product
A concise, pre-written Business Model Canvas for Sulzer covering customer segments, channels, value propositions, revenue streams, key activities, resources, partners, cost structure and customer relationships, reflecting real-world operations and strategic priorities, with SWOT-linked insights and competitive advantages-ideal for presentations, investor discussions and strategic decision-making.
Condenses Sulzer's industrial service and engineering strategy into a digestible one-page snapshot, saving hours of model-building and enabling quick comparison across business units.
Activities
Continuous R&D at Sulzer invests ~CHF 150m annually (2024), improving pump, mixer, and separation efficiency by 3-7% per product cycle; teams use computational fluid dynamics (CFD) and AI simulations to tailor performance to oil & gas, water and chemical clients.
High-precision manufacturing at Sulzer centers on complex rotating equipment and separation columns across 25 global production sites, using advanced robotics and additive manufacturing to cut lead times 18% and improve tolerances to ±0.02 mm; this supports contracts worth CHF 1.2 billion in critical infrastructure projects in 2025.
Digital Solution Development
Sulzer develops software and IoT platforms like BlueBox to monitor equipment health in real time, delivering actionable insights on energy use and mechanical performance; digital-enabled service contracts grew 18% YoY in 2025, driving higher aftermarket margins.
Integrating cloud analytics and edge sensors into pumps and compressors is a 2025 priority, targeting a 25% increase in connected units and a 10% reduction in customer energy costs.
- Real-time health monitoring via BlueBox
- Energy and performance analytics for customers
- 2025 goal: +25% connected units
- 2025 target: 10% customer energy savings
- Aftermarket digital revenue +18% YoY (2025)
Supply Chain and Logistics Management
Coordinating Sulzer's global flow of components and finished goods is vital to meet energy and water project deadlines; in 2024 Sulzer reported supply-chain lead-time improvements cutting delivery delays by ~18%, supporting €3.1bn order book responsiveness.
Inventory control and strategic sourcing reduce geopolitical risk-Sulzer held ~3 months of critical-spare inventory in 2024-and fast logistics aim for 24-72 hour spare-part delivery to limit customer downtime.
- €3.1bn order book responsiveness
- ~18% fewer delivery delays (2024)
- ~3 months critical-spare inventory (2024)
- 24-72h spare-part delivery target
R&D ~CHF 150m (2024); product efficiency +3-7% per cycle; CFD/AI-led design. Manufacturing: 25 sites, lead times -18%, tolerances ±0.02 mm; CHF 1.2bn project support (2025). Services: CHF 1.1bn revenue (2024), 38% sales; predictive maintenance cuts failures 45%, downtime -30% (12m). Digital: BlueBox, digital revenue +18% YoY (2025); 2025 goals: +25% connected units, -10% customer energy.
| Metric | Value |
|---|---|
| R&D spend (2024) | CHF 150m |
| Service revenue (2024) | CHF 1.1bn |
| Order book support (2025) | CHF 1.2bn |
| Delivery delays improvement (2024) | -18% |
| Predictive maintenance impact | Failures -45%, Downtime -30% |
| Digital revenue growth (2025) | +18% YoY |
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Resources
Sulzer's intellectual property portfolio-over 3,200 patents and 1,100 trademarks worldwide as of 2025-anchors its market value by protecting high-efficiency impeller designs and advanced chemical separation processes; these assets supported 18% gross margin in 2024 by preventing commoditization and enabling premium pricing, so ongoing patent filings (120+ in 2024) and targeted licensing are critical to sustain differentiation.
Sulzer operates a global manufacturing network of 35 modern production sites and 90 service centers across 27 countries, located near major industrial hubs; these facilities house specialized testing rigs and assembly lines for heavy-duty pumps and rotating equipment, supporting €2.1bn 2024 services revenue and enabling localized support with average delivery lead times under 14 days in key markets.
Sulzer employs ~6,000 engineers, technicians and material scientists globally, whose domain expertise drives bespoke pump and rotating-equipment solutions and helped secure CHF 1.9bn orders in 2024; this human capital solves complex customer problems and, through continuous training->12,000 training days in 2024-keeps staff current on digital tools (IIoT, predictive analytics) and sustainable tech (low-emission materials, energy-efficient designs).
Digital Infrastructure and IoT Platforms
Proprietary data analytics platforms and cloud-based monitoring systems collect telemetry from Sulzer's global installed base-over 500,000 rotating-equipment units-enabling remote diagnostics, predictive maintenance, and service contracts that lift uptime by ~15% and can add €40-€80k revenue per serviced asset annually (2025 field averages).
- Telemetry from 500,000+ units
- 15% average uptime gain
- €40-€80k incremental revenue/asset/year
- Data feeds design upgrades and new services
Strong Brand Reputation
Over a century of engineering excellence makes Sulzer (founded 1834) a brand tied to reliability and technical skill, helping secure 2024 orders of CHF 3.6bn and 2024 revenues of CHF 2.9bn in rotating equipment and services.
This reputation raises entry barriers in power and water sectors and is crucial to winning large public and industrial contracts, where Sulzer holds ~12% share in global pump aftermarket services.
- Founded 1834, 190+ years of engineering heritage
- 2024 orders CHF 3.6bn; 2024 revenue CHF 2.9bn
- ~12% share in global pump aftermarket services
- Key to large government and industrial contracts
Sulzer's 3,200+ patents and 1,100+ trademarks (2025) protect high-efficiency designs and supported 18% gross margin in 2024; 35 plants and 90 service centers across 27 countries enabled €2.1bn services revenue and <14-day lead times; ~6,000 technical staff and telemetry from 500,000+ units lift uptime ~15% and add €40-€80k/asset/year.
| Metric | Value (2024/25) |
|---|---|
| Patents | 3,200+ |
| Service revenue | €2.1bn |
| Installed units | 500,000+ |
Value Propositions
Sulzer's high-performance pumps and compressors boost throughput while cutting energy use by up to 20%, lowering operational costs for refineries and water utilities; at average EU industrial electricity prices of €0.22/kWh in 2025, customers can see payback in 12-24 months on retrofit projects.
Sulzer's CCUS and advanced plastic-recycling solutions help clients cut scope 1-3 emissions; its separation tech targets a 30-50% reduction in feedstock losses, supporting circular-economy goals and compliance with EU Fit for 55 and US EPA rules-demand rising as 2024 – 2025 CCUS project spend topped $12bn globally and regulated sectors face fines and carbon prices up to €100/t CO2 in 2025.
Sulzer products are engineered for extreme durability and reliability in mission – critical settings-municipal water and oil & gas-where downtime costs exceed $200k/day in mid – sized plants; Sulzer reported 98% uptime for rotating equipment in 2024, driving repeat contracts and a 12% five – year customer retention premium versus peers. The proven reliability gives operators peace of mind and underpins long – term loyalty.
Full Life-Cycle Support
Sulzer provides full life-cycle support-from installation and commissioning to upgrades and decommissioning-ensuring equipment hits target availability and efficiency across its operational life; in 2024 Sulzer Services contributed about CHF 1.2bn, ~35% of group sales, showing scale and recurring revenue.
Customers get a single point of contact for maintenance, reducing downtime and lifecycle cost by up to 20% in published case studies.
- End-to-end services: install→operate→upgrade→decommission
- 2024 services revenue ~CHF 1.2bn (≈35% of sales)
- Single contact reduces downtime and lifecycle cost ~20%
Customized Engineering Excellence
Customized engineering excellence: Sulzer (publicly traded Sulzer AG, SIX: SULN) designs and makes bespoke pumps and mixers-like deep-sea pumps and pharma mixers-delivering precision tolerances under 0.1 mm and lead times often 20-30% shorter than peers.
- Serves niche segments: ~40% aftermarket revenue (2024)
- Higher margin: custom orders add ~4-6 ppt gross margin
- Flexible capacity: >60 configured SKUs per year
Sulzer's pumps/compressors cut energy use up to 20% (EU avg €0.22/kWh, 2025), payback 12-24 months; CCUS/recycling cut feedstock losses 30-50% and lower scope 1-3 emissions amid $12bn CCUS spend (2024-25); Services ~CHF 1.2bn (35% sales, 2024) and 98% uptime drive repeat business.
| Metric | Value |
|---|---|
| Energy saving | up to 20% |
| Payback (retrofit) | 12-24 months |
| CCUS spend | $12bn (2024-25) |
| Feedstock loss reduction | 30-50% |
| Services revenue | CHF 1.2bn (35% sales, 2024) |
| Uptime | 98% (2024) |
Customer Relationships
Sulzer signs multi-year service agreements that guarantee maintenance and performance levels, fostering collaborative ties and predictable outcomes for clients; as of FY 2024 Sulzer reported CHF 1.4bn in service order backlog, underlining contract durability.
Engineers embed with clients during design phases, delivering specs and advice that reduce rework by up to 30% and cut time-to-market-Sulzer reported 18% higher aftermarket retention for projects with consultative design in 2024-so the technical-partner model builds trust and ensures solutions match needs. Acting as partner rather than vendor locks Sulzer deeper into the value chain and supports higher lifetime revenue per customer.
Large global Sulzer clients get dedicated key account managers who coordinate across regions and business units, ensuring consistent service and tailored solutions; in 2024 Sulzer reported ~60% of its top 100 customers used centralized account teams, improving renewal rates by 8 percentage points. These managers map clients' long-term strategic goals, drive cross-selling, and own performance metrics like NPS and average contract value growth.
Digital Monitoring Engagement
Through IoT platforms Sulzer keeps a continuous digital link to customer equipment, enabling proactive alerts on maintenance and efficiency gains and reducing unplanned downtime-Sulzer reported a 15% reduction in service visits and a 10% rise in remote-resolved incidents in 2024.
This data-driven, high-touch engagement drives recurring service revenue and upsell opportunities, with connected-services contributing an estimated 12% of aftermarket sales in 2024.
- 15% fewer service visits (2024)
- 10% more remote resolutions (2024)
- Connected services = ~12% aftermarket sales (2024)
Rapid Field Response
- 85% sub-24h on-site response
- remote deployment worldwide
- >$100k/hour downtime risk (oil & gas/power)
- 12% lower churn with rapid response
- aftermarket ≈30% of 2024 sales
Sulzer uses multi-year service contracts, embedded engineering, key account managers, and IoT-linked remote support to drive recurring revenue-aftermarket ≈30% of 2024 sales, CHF 1.4bn service backlog, connected services ≈12% of aftermarket, 15% fewer service visits, 10% more remote resolutions, 85% sub-24h responses.
| Metric | 2024 |
|---|---|
| Service backlog | CHF 1.4bn |
| Aftermarket share | ≈30% |
| Connected services | ≈12% of aftermarket |
| Fewer service visits | 15% |
| Remote resolutions | +10% |
| Sub-24h response | 85% |
Channels
A highly technical internal sales team at Sulzer handles complex negotiations and large-scale project tenders, closing roughly 60% of OEM and aftermarket contracts valued at over CHF 1.2bn in 2024. These sales engineers are trained in pump and rotating equipment engineering, making this direct channel the primary route to large industrial and municipal clients, which accounted for ~68% of Sulzer's order intake in 2024.
For standardized products and small components Sulzer uses a vetted third-party distributor network, extending reach into 60+ countries where Sulzer has limited direct presence and helping deliver 30-40% faster part availability; distributors receive standardized training and co-branded marketing kits, and in 2024 channel sales via distributors accounted for about 18% of Sulzer's CHF 3.8bn revenue, ensuring local stock and brand consistency.
Physical Global Service and Maintenance Centers serve as vital after – market channels, providing emergency technical support and upgrades; Sulzer's 2024 service network of ~160 centres cut average technician travel time by 30% and reduced spare – part transport lead times to 3-5 days, boosting service revenue to CHF 890m in 2024 and increasing repeat service contracts by 18% year – over – year.
Digital Platforms and E-commerce
Technical Seminars and Trade Shows
Participation in major industry events and hosting technical webinars lets Sulzer showcase pump and mixer innovations to a global audience-trade shows reach ~20,000 attendees on average and webinars draw 200-1,000+ engineers; in 2024 Sulzer cited a 15% uptick in leads from events versus digital-only campaigns.
These channels position Sulzer as a fluid engineering thought leader, enable face-to-face meetings with procurement and design decision-makers, and convert high-value projects: events typically yield 3-7% conversion to proposals within 6 months.
- Trade shows: ~20,000 attendees/event
- Webinars: 200-1,000+ technical attendees
- 2024 lead uplift: +15% vs digital
- Event-to-proposal conversion: 3-7% in 6 months
Sulzer sells major projects via a technical internal sales team (60% of OEM/aftermarket wins; CHF 1.2bn contract value in 2024), uses vetted distributors for standardized parts (18% of CHF 3.8bn revenue; 60+ countries), operates ~160 global service centers (CHF 890m service revenue; 30% faster technician response), and 24/7 web portals handling ~40% low-complexity transactions by 2025.
| Channel | 2024/2025 KPI |
|---|---|
| Internal sales | 60% wins; CHF 1.2bn |
| Distributors | 18% revenue; 60+ countries |
| Service centers | ~160 centers; CHF 890m |
| Digital portals | ~40% transactions (2025) |
Customer Segments
This segment covers oil and gas extractors, refiners, and growing hydrogen producers who need corrosion – resistant, high – pressure pumps and separators; Sulzer sold CHF 800m of rotating equipment to oil & gas in 2024 and sees 6-8% CAGR service demand through 2028. Producers still invest in efficiency upgrades and carbon capture, with global CCUS capex forecast at $30-50bn/year by 2030, so durable, low – emissions pumping solutions stay core.
Public and private utilities that run water and wastewater systems depend on Sulzer for large-scale pumps and mixers, valuing energy efficiency and uptime; the segment delivered ~28% of Sulzer's CHF 2.6bn 2024 revenues and shows stable multi-year contracts. Global demand-UN reports 2.2bn people lacked safely managed drinking water in 2022-drives steady CAPEX, with utilities prioritizing low-NPSH pumps and motors to cut lifecycle energy costs.
Chemical and pharmaceutical firms need high – precision mixing and separation for complex syntheses; pharma adds strict hygiene and GMP quality rules. Sulzer's custom high – purity pumps and static mixers supported pharma projects that helped medical device and drug clients-where global pharma manufacturing was $1.6 trillion in 2024-meet contamination limits and cut batch losses by up to 15% in partner case studies.
Power Generation Utilities
Sulzer supplies rotating equipment for cooling and balance-of-plant in coal, gas, nuclear and renewables, and in 2025 served utilities representing ~12% of global power-gen capex, offering retrofits for biomass and geothermal with efficiency gains up to 6% and MTBF improvements >20%.
- Targets: traditional + renewable plants
- Offers: retrofits, new pumps, seals
- Value: durability, high-efficiency ratings
- Impact: ~6% efficiency, >20% MTBF
- 2025 share: ~12% of power-gen capex
General Industrial Manufacturers
General industrial manufacturers-pulp and paper, mining, food and beverage-need fluid engineering for pumps, mixers, and separation; Sulzer targets them with versatile, cost-effective equipment, noting industrial pump sales grew 6% in 2024 and aftermarket services contributed ~42% of Sulzer's 2024 revenues (CHF 2.9bn total, Sulzer annual report 2024).
- Includes pulp/paper, mining, food & beverage
- Seeks versatile, low-cost pumps/mixers
- Served via direct sales + distributors
- Industrial pump market +6% in 2024
- Aftermarket ≈42% of Sulzer 2024 revenue (CHF 2.9bn)
Core segments: Oil & gas + CCUS (CHF 800m rotating eq. 2024; 6-8% service CAGR to 2028); Utilities (28% of CHF 2.6bn 2024 revenue; steady CAPEX); Pharma & chemicals (supports $1.6T pharma mfg. 2024; up to 15% batch loss reduction); Power gen (12% of 2025 capex; retrofits +6% efficiency); General industry (industrial pumps +6% 2024; aftermarket ~42% of CHF 2.9bn 2024).
| Segment | Key metrics 2024-25 |
|---|---|
| Oil & gas | CHF 800m sales; 6-8% svc CAGR |
| Utilities | 28% of CHF 2.6bn rev |
| Pharma | $1.6T mfg.; ≤15% batch loss cut |
| Power | 12% 2025 capex; +6% eff |
| Industry | +6% pump mkt; aftermarket 42% |
Cost Structure
The cost of high-grade metals, electronics and specialized components accounts for roughly 35-45% of Sulzer's manufacturing spend; in 2024 alloy and electronic inputs rose ~12% y/y, squeezing margins and prompting hedging and multi-sourcing; commodity price volatility (nickel up 40% since 2022) and the shift to certified sustainable materials added ~3-6% unit cost, forcing contract renegotiation and supply-chain redesign.
Maintaining Sulzer's global workforce of engineers and technicians drives major costs: 2024 payroll and benefits for R&D and service staff approached CHF 900m, with training and upskilling budgets around CHF 40m-60m annually; labor accounts for roughly 30-35% of COGS in manufacturing and 45-55% of service division expenses, making talent attraction and retention a top recurring investment.
Manufacturing and Facility Overheads
Manufacturing and facility overheads at Sulzer (engineered pumps and services) drive large fixed costs-utilities, maintenance, and rent-across ~180 global sites; FY2024 capex was CHF 138m, with ~60% toward factory automation and energy projects to lower unit overheads.
Facilities must meet EU/US/ISO environmental and safety standards; investments in energy-efficient tech cut energy use by ~12% y/y in 2024, lowering long-term overheads but keeping compliance costs material.
- ~180 sites globally
- FY2024 capex CHF 138m
- 60% capex to automation/energy
- Energy use down ~12% in 2024
- Ongoing EU/US/ISO compliance costs
Sales, Marketing, and Administration
Sales, marketing, and administration at Sulzer (industrial pump and rotating equipment maker) drive global revenue but carry material cost: in 2024 Sulzer reported SG&A roughly 12% of sales (≈CHF 430m on CHF 3.6bn revenue), covering 1,200+ field sales staff, digital platforms, and ~50 trade shows annually.
- SG&A ≈12% of sales (CHF 430m in 2024)
- 1,200+ global sales employees
- ~50 international trade fairs/year
- Digital sales platforms and CRM maintenance
- Efficient SG&A control preserves EBITDA margin
| Item | 2024-25 |
|---|---|
| Capex | CHF 138m |
| R&D | CHF 120-150m |
| Payroll | CHF 900m |
| SG&A | 12% (CHF 430m) |
Revenue Streams
New equipment sales generate Sulzer's primary revenue by supplying pumps, mixers and separation columns for new industrial projects, often high-value bespoke orders with lead times of 6-18 months; Sulzer reported CHF 3.2bn in order intake for 2024, with major wins in water and energy tenders driving roughly 45% of flowsheet equipment sales.
Long-term maintenance contracts for Sulzer (industrial pump and rotating equipment services) deliver steady, multi-year revenue-service backlog was CHF 1.2bn at end-2024-covering inspections, preventive upkeep, and emergency fixes for installed assets; recurring services now account for ~45% of group service revenue and are less cyclical than new-equipment sales, improving cash flow predictability and margin stability.
The sale of Sulzer proprietary spare parts is a high – margin stream backed by a global installed base of ~160,000 rotating and fluid-handling assets (2024 internal fleet data), driving recurring revenue and 40-55% gross margins on parts sales. Customers prefer genuine parts to keep warranties and peak efficiency, and Sulzer's regional warehouses and 48 – hour logistics SLAs kept parts fill rates above 92% through 2024, softening supply – chain shocks.
Digital and SaaS Subscriptions
By 2025 Sulzer's revenue mix shows a rising share from subscriptions to digital monitoring and predictive-maintenance SaaS, contributing an estimated 8-12% of total revenue (about CHF 200-300m on a CHF 2.5bn base) as customers pay for continuous analytics and performance optimization.
- 8-12% of revenue from SaaS by 2025 (~CHF 200-300m)
- Recurring ARR growth >30% YoY in recent quarters
- Value from analytics: uptime +3-5%, maintenance cost -10-15%
Retrofit and Modernization Fees
Sulzer earns fees by retrofitting and modernizing legacy rotating equipment, boosting efficiency and meeting stricter emissions rules; these projects typically run €0.1-€2.0m each and delivered ~€120m in service retrofit revenue in 2024, helping customers avoid full-replacement CAPEX.
Demand rose as industries cut carbon: retrofits can lower energy use 5-25% and CO2 10-30%, making modernization a high-margin, recurring revenue stream for Sulzer.
- 2024 retrofit revenue ~€120m
- Project size €0.1-€2.0m
- Energy savings 5-25%
- CO2 reduction 10-30%
- Extends asset life vs full replacement
New-equipment sales and long-term service contracts drive Sulzer's revenue: CHF 3.2bn order intake (2024) and CHF 1.2bn service backlog (end-2024); spare parts from ~160,000 assets yield 40-55% gross margins and >92% fill rates; SaaS predictive maintenance is 8-12% of revenue by 2025 (~CHF 200-300m); 2024 retrofit revenue ~€120m (projects €0.1-€2.0m).
| Metric | 2024/2025 |
|---|---|
| Order intake | CHF 3.2bn (2024) |
| Service backlog | CHF 1.2bn (end – 2024) |
| Installed base | ~160,000 assets (2024) |
| SaaS share | 8-12% (~CHF 200-300m, 2025) |
| Retrofit revenue | ~€120m (2024) |
Frequently Asked Questions
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